EXACTA Fillers symbolize the most innovative and modern features offered to the filling industry for liquid or high-viscous products; they represent the most ideal solutions for all those filling applications where flexibility, ease of use, rapid change-over and automated cleaning/washing operations are considered to be of paramount importance (personal care products; pharmaceutical products, food, liquid detergents).
Filling technology of the EXACTA Fillers is based on the adoption of flow-meters which can be either of the inductive magnetic type (Volumetric Filling) or of the mass-type (Weight/Mass Filling).
Both technologies have in common some main features which can be summarized as follows:
The range of the EXACTA rotary fillers is available in models from 8 to 60 filling valves, to accommodate the most varied production requirements with speeds up to 600 BPM.
All EXACTA Fillers can be supplied in the “large pitch” version, i.e. suitable to handle large size containers (up to 10 Litres).
All EXACTA Fillers can be supplied in Monoblock versions, combining one or more capping stations.
Main features distinguishing our EXACTA Fillers are represented by:
Magnetic flow meter technology (Volumetric Measuring) filler. Volumetric flow meters are suitable to handle all products having a minimum level of electrical conductivity of 5 µS/cm (microSiemens per centimeter).
The filler can be supplied in sanitary version: parts in direct contact with the product, as well as orbital welding and Tri-Clamp connections, are electro-polished.
The pharmaceutical products version of EXACTA/R can be provided with FDA Certification for the liquid contact path into the manifold including the filling valves (the sole components that have moving parts in direct contact with the product).
Mass flow meter technology (Mass Measuring) filler. Mass flow-meters are particularly suitable when handling liquid products without electrical conductivity, such as oils, lotions, creams etc.
The RM Filler can be supplied with a heating system for temperature control of the product delivery path.
The RC series of the EXACTA fillers are designed and built to handle corrosive products.
The machine is entirely manufactured in “Noble” metal: depending on the type of product being filled, Titanium, Hastelloy, Duplex or Super-Duplex are utilized. This series of fillers also includes positive ventilation and vapour extraction systems.
Special bottle handling features are offered to handle inclined neck bottles that are typically used for the Toilet Cleaner products.
The XP series of EXACTA fillers are designed and built for the Hazardous Duty filling applications. Explosion proof versions of this machine are suitable to handle all those products classified as potentially hazardous.
Protection degree and definition of the “dangerous areas” can vary according to the type of product to be filled and the level of protection requested.
The machine can be supplied and certified in full compliance with both ATEX European Standards and NEC U.S. Standards.